Client Overview:

Located in Senawang, Malaysia, our client is a key player in the manufacturing sector, specializing in precision moulding for industrial applications. As part of their ongoing maintenance operations, the client required a reliable lifting solution to handle heavy molds for maintenance and servicing. They sought a mechanical solution that would provide long-term performance without compromising safety or ease of use.

The Challenge:

The client faced operational challenges in handling and lifting heavy molds during maintenance work. The ideal solution needed to meet the following criteria:

• 2-ton lifting capacity to handle the molds

• A mechanical system (no hydraulics or electricity)

• Portability for easy relocation across different maintenance areas

• Long-term reliability and low maintenance costs

Our Solution:

After conducting a detailed site survey and reviewing the specific needs of the client, PREM HOLDINGS proposed and delivered a customized portable gantry crane with a total lifting capacity of 2 tons. This solution was equipped with two manual hoists, each rated for 1 ton, ensuring reliable and consistent lifting performance.

Key features of the delivered solution:

• Manual Hoists: Two manual hoists with 1-ton capacity each for safe and precise mold lifting.

• Fully Mechanical Design: No hydraulic or electrical systems—ensuring reliability in industrial environments.

• Custom Fit: The gantry was designed to perfectly fit the client’s maintenance space and operational flow.

Full Spectrum of Services Provided:

At PREM HOLDINGS, we offer a comprehensive service that includes every aspect of gantry crane installation. For this project, the following was completed:

• Engineering & Design: Detailed calculations and custom design to meet the client’s specific lifting requirements.

• Load Testing: Rigorous load testing to ensure the crane met safety and lifting capacity standards.

• Painting & Finishing: High-quality painting and finishing to prevent wear and tear in the client’s industrial environment.

• Delivery & Installation: On-time delivery and professional on-site installation.

• Training: Full onsite training for the client’s staff to ensure proper use and maintenance of the crane.

Results & Client Feedback:

The portable gantry crane has proven to be an excellent solution for the client, significantly improving their ability to safely and efficiently perform mold lifting during maintenance. The crane’s portability allows it to be easily moved between different workstations, and its manual hoists provide precise control over heavy loads.

The client expressed satisfaction with the reliable performance, ease of operation, and minimal maintenance requirements of the gantry crane. The onsite training provided ensured that their team was well-prepared to operate the crane safely and effectively.

Benefits of Our Portable Gantry Crane Solutions:

• Flexibility: Portable cranes can be moved and repositioned easily to meet changing workspace needs.

• Durability: Built to withstand the harsh conditions of industrial environments.

• Cost-Effective: A fully mechanical system reduces maintenance and operational costs compared to hydraulic or electric systems.

• Safety: Ensures safe lifting of heavy loads, minimizing the risk of workplace injuries.

Why Choose PREM HOLDINGS?

• Industry experts in gantry crane fabrication and material handling solutions.

• Full-service offering from design to installation and training.

• Proven track record of delivering high-quality lifting solutions in Malaysia and beyond.

Watch the Video
To see how our custom portable gantry crane is improving the lifting operations at this Senawang facility, check out the full project video on YouTube.

---

Contact PREM HOLDINGS today for your custom portable gantry crane solutions. Whether you’re looking for reliable lifting equipment for mould maintenance or other industrial applications, we provide tailored solutions that meet your unique needs.

For more details or to request a consultation, call us at +60149422186. or emails to sales@liftingandrigging.com.my